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VARIETY INDUSTRIAL
ROLL-LINE

The variety industrial roll-line is a high-capacity automated line designed for the production of different types of bread rolls and buns in large quantities.

Layout of a Industrial Roll Line for buns, rolls, long rolls, kaiser rolls, sticks, etc.
EQUIPMENT

1

Intermediate Proofer

2

Kaiser Stamper

3

Sheeter-moulder

4

Reverse-moulder

5

Pressure plates

6

Reciprocating belt

Layout of a Industrial Roll Line for buns, rolls, long rolls, kaiser rolls, sticks, etc.

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2

3

4

5

6

GENERAL FEATURES

  • All stainless-steel construction.
  • Individually selectable components, extra components can be added later.
  • Built and designed on order.
  • All motors under frequency drive converter.
  • The configuration allows to choose the desired process path using independent discharge points and bypasses depending on the product to be processed.
  • Designed to handle high volumes of dough, making it suitable for industrial applications.
  • Designed and built in compliance with all current standards concerning personal safety.
  • Equipped with safety guards and emergency stop buttons for operators protection. All the components are fully protected by fixed or interlocked guard in accordance with industrial safety standards.
  • Parts of the various equipment are designed for easy removal, cleaning and maintenance, minimizing downtime.
  • Food-grade materials are used for all parts that come into contact with the dough.
  • Smooth surfaces and rounded edges to prevent dough accumulation and facilitate hygiene.
  • User-friendly HMI control panel for easy operation of the line.

LINE CAPACITY

Available useful widths 42”, 52” and 62”, operating speed of stamper up to 50 strokes a minute, up to 12 rows in proofer.

Output capacities depending on the product, for kaisers up to 24,000 pcs/hour, for rolls or buns up to 36,000 pcs/hour with 12 rows at 50 stroke minute.

MAIN ProductS

Rolls

Sticks

Buns

Kaiser bread

EQUIPMENT

Heavy-duty industrial line which can incorporate:

Cup-trays intermediate proofer with bypass and various discharge points when needed.

  • Built in stainless steel for durability and hygiene. NO painted steel.
  • 8/10/12 rows trays with no stick plastic mesh cups to hold individual dough balls.
  • Enclosed with Lexan panels windows and doors for visibility and protection.
  • The chain runs on stainless steel rails covered with high-density plastic for smooth operation and reduced wear.
  • SS trolley beam to hoist pressure plates harness.
  • Safety switches on doors, ensuring operator safety.
  • Chain tension adjustment with springs for consistent performance.
  • Driving station with SEW gearmotor
  • Retractable By-pass with seam control for buns
  • Seam controlled discharge to Stamper
  • Chute discharge to Sheeter.

A  unique and recognized design that ensures a consistent and unstoppable production of high-quality Kaiser rolls with the distinctive star pattern.

  • Seam control discharge to feed stamper
  • 6 or 8 rows, 50 strokes minute.
  • Aluminium machined trays.
  • Aluminium machined kaiser moulds with teflon coating.
  • Malta cross drive mechanism.
  • Preflattening disks.
  • Stamping head with fast lock-unlock mechanism for fast change of stamping moulds
  • Stainless steel Fingerbelts discharge conveyor with independent drive
  • Discharge conveyor height adjustment.

Combines sheeting with a curling chain which rolls.

  • Chute discharge Teflon coated to feed sheeter with pneumatic gates
  • H4/D4 H6/D6 depending on the product
  • Adjustable bird beaks above the first couple of rollers
  • 6 rollers (3 couples).
  • Adjustable pitch between each couple rollers with dial indicator (memory ) .
  • Each couple of rollers with independent speed
  • First couple of rollers with grooves to help the pulling of the doughball
  • Rollers diameter 6 inches.
  • The 2 lower couples of rollers have one Teflon coated adjustable scraper each (total 4 scrapers). The scraper has 2 adjustments possible: first to adjust alignment (parallelism) with roller, second to adjust distance from the roller.
  • Outfeed belt FDA approved with vertical adjustment.
  • Curling chain
  • Supporting Frame stainless steel.
  • Stainless steel collecting drawers.

The machine employs a reverse rolling technique where the dough is rolled back between 2 turning belts that turn opposite each other.

  • Stainless steel construction.
  • Height regulation with dial indicator (memory) front and rear
  • Fda approved Belt. 

Pressure plates are used to roll dough to ensure uniform thickness, width and consistency before further processing or baking.

  • Harness that can accommodate various rows of plates with easy adjustments.
  • Stainless steel construction
  • Alluminium-machined plates with FDA approved belt on lower face.
  • Each plate with individual adjustment front and rear and up and down.
  • Adjustable Teflon coated side guides on each plate.
  • SS trolley beam to hoist pressure plates harness on overhead proofer.

Reciprocating belt with fast retraction and lowering nose.

  • Hard Plastic small diameter nose rollers.
  • FDA approved belt.
  • The reciprocator has 2 motors: one gearmotor for the belt drive, one servo-drive with side guides for fast retraction.
  • During retraction the excess belt is recovered.
  • Vulcanized drive roller
  • Stainless steel sliding bed.
  • Stainless steel frame.
  • Safety stainless steel mesh cover frame on top of retracting area

All belt conveyors:

  • FDA approved belt
  • Stainless steel frame, Stainless steel sliding bed
  • Reinforced stainless steel plane ( under pressure plates and reverse moulder).
  • Adjustable Belt tensioning.
  • Vulcanized driving roller.
  • Hard Plastic small diameter nose rollers.
  • Stainless steel legs and stainless-steel collection drawers.

SEEDER SECTION WITH WATER SPRAY

  • Stainless steel construction.
  • Stainless steel wirebelt with positive drive.
  • Spray nozzles.
  • “Rake” type seeder with alternating arm movement for seed distribution.
  • Stainless steel extractable catch pans to collect seeds

 

ZIG ZAG ARM ALIGNMENT GATE

  • Zig-zag stainless steel plate with pneumatic actuation
  • Extra replaceable zig zag plates for different pitch.

 

SPONGE ROLLER ALIGNMENT GATE

  • Stainless steel construction
  • Infinitely Adjustable while operating
  • with pneumatic actuation

 

FLOUR DUSTERS

  • Stainless steel construction.
  • Rotating shaft with flaps distributes the flour
  • Easy replaceable bottom perforated metal sheet for different flour footprints.
  • VFD

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